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Volume 9

Journal of Biotechnology & Biomaterials

ISSN: 2155-952X

Biomaterials 2019

February 25-26, 2019

February 25-26, 2019 | London, UK

4

th

Annual Conference and Expo on

Biomaterials

Used of 3D printing technology in orthopedic oncology: Custom surgical guide and patient-matched

prosthesis

Sutipat Pairojboriboon

1

, Peter C Liacouras

2,3

, Suriya Luenam

1

and

Thipachart Punyaratabandhu

1

1

Phramongkutklao Hospital and College of Medicine, Bangkok, Thailand

2

Walter Reed National Military Medical Center, Bethesda, USA

3

Uniformed Services University of the Health Sciences, USA

Statement of the Problem:

Presenting the clinical outcome of patient-matched prosthesis and custom surgical guide via 3D

printing technology.

Methodology & Theoretical Orientation:

Total 11 cases of benign and malignant tumors applying 3D printing assisted

surgery which are 6 anatomical models, 11 custom surgical guides, and 4 patient-matched prostheses. Image acquisition was

derived from CT scan, 0.5-3 mm slices cut. The contralateral CT scan was used as a prototype for creating the patient-matched

prosthesis while the ipsilateral CT scan was used in anatomical model and surgical cutting guide. Anatomical models, used

as the preoperative planning tools, were printed by a fused deposition modeling (FDM) printer with acrylonitrile butadiene

styrene (ABS) material and a Binder Jetting machine, 3D Systems ZPrinter 650 using VisiJet PXL materials. 11 custom surgical

guides were printed by Envision TEC’s E-Guide Tint and E-Model. 4 of patient-matched prostheses, which are 2 fingers

prostheses, 1 of total constrained proximal interphalangeal (PIP) joint prosthesis, and 1 of navicular 3D custom scaffold,

were printed by selective laser-melted (SLM) printer with Ti6Al4V. The pore geometry selective laser-melted Ti6Al4V bone

scaffolds was 200 µm, strut size and 500 µm, pore size. Time to produce was 3-20 days. Preoperative planning via anatomical

model showed better outcomes in term of decrease operative time and blood loss. Custom surgical guide demonstrated better

outcomes comparing to navigation surgery in term of achieving same accuracy but less resection time. According to bone

tumors can be found in the unusual locations which there is no off the shelf prosthesis, patient-matched prosthesis has gained

popularity and played a major role in this area.

Conclusion & Significance:

Applying fabrication of 3D printing technology, via custom surgical guide and patient-match

prosthesis in bone tumors surgery, has proved the advantages in limb sparing surgery.

Figure 1: Demonstrating the patient-matched prostheses of 5

th

proximal phalange. We have developed 2 designs which are no

constrained and total constrained PIP joint.

Sutipat Pairojboriboon et al., J Biotechnol Biomater 2019, Volume 9

DOI: 10.4172/2155-952X-C1-112